KTM opens new Brazil facility with 20,000-unit annual capacity

KTM has opened a new independent Completely Knocked Down (CKD) assembly plant in Manaus, Brazil, replacing its former partnership with Dafra Motos. The new facility which was officially inaugurated on October 17th, will assemble ten models across the motocross, enduro and adventure segments, including the India-made KTM 390 Adventure R and the 390 Adventure X.

1. The plant operates on a CKD basis
2. Production capacity in the first phase is expected to be 3,500 units by the end of 2026
3. Received a BRL 20 million (equivalent to Rs 37.66 crore) investment in facilities and equipment

KTM’s new Manaus plant details   

Aside from increasing production in Brazil, KTM plans to expand its authorized outlets from 12 to 30 outlets by 2027

The new facility began its operations with 100 direct and indirect employees, with an installed annual capacity of 20,000 motorcycles. This plant carries out kit preparation, engine assembly, motorcycle assembly, quality control, packing and shipping.

The facility will assemble ten motorcycles across the motocross, enduro and adventure segments. These include the KTM 250 SX-F and 450 SX-F in the motocross lineup, KTM 250 EXC-F, 350 EXC-F 6DAYS, 300 EXC, 300 EXC 6DAY and Husqvarna FE 350 and TE 300 PRO in the enduro segment. Lastly, the KTM 390 Adventure R and KTM 390 Adventure X which are manufactured here in India, will also be assembled for local markets at the new plant. ,

Currently, the KTM and Husqvarna have 12 authorised outlets in Brazil and aim to expand this network to 30 by 2027. As the local assembly in Brazil increases, the Chakan plant in Pune, can gradually evolve from exporting complete motorcycles to supplying the necessary components, engineering expertise and product knowledge. Managing its own operations in Brazil, will improve efficiency, product availability, and drive dealer network growth.

BRL-to-INR conversions are based on exchange rates at the time of writing