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Armour for your car

Wrapping your car in ballistic steel can protect you from AK47s and hand grenades. Doug Revolta finds out how it’s done.
2 min read4 Apr '16
Doug Revolta

The original car is stripped down to its shell.

Armour is then welded on from the bottom up, starting with the quarter panels and the floor.

An exit hatch is put into the rear before the upholstery and glass is replaced.

Spot the difference: the finished fully-armoured Fortuner (L) looks identical to the regular SUV (R).

At highest level of protection, the glass can withstand fire from a sniper rifle.

Run flats can carry the car 60km away if the wheel deflates.

Exhaust pipe cover a small but vital security detail.

Stock hinges are replaced to deal with the added weight of armoured doors.

900kg of additional weightcalls for beefed-up suspension.

Protective shell around fuel tank is defense against IED and grenade attacks.

Armour is tested to withstand 350 rounds from an AK47.

Standard tyres are swapped for run flats. The rims also get a composite ring to keep you moving, should the tyres completely deflate.

At a glance, this may seem like a regular, run-of-the-mill Toyota Fortuner. But underneath the seemingly normal exterior, this SUV is wrapped in 900kg of armour capable of withstanding 350 rounds from an AK47 and armour-piercing sniper bullets, as well as blasts from hand grenades. And it’ll manage the school run, too.

It’s the finished product from armoured-car specialists Streit Armoring headquartered in Canada. The company retrofits protection to cars across the world, and in India, for the government and private customers to defend VVIP owners from attack. You’ll be hard pushed to spot any differences between a fully armoured version and a standard model.Armour for your car

Armour for your car
Spot the difference: the finished fully-armoured Fortuner (L) looks identical to the regular SUV (R).

If you’re considering cladding your daily driver in armour, though, there are some prerequisites. For a start, not every vehicle is eligible. The smallest engine that can cope with the added weight of armouring is a 3.0-litre turbocharged diesel unit, which means that the most popular cars to fit the bill in India are the Fortuner and, higher up the pecking order, the Toyota Land Cruiser 200 Series.

You also need clearances from the Ministry of Home Affairs, or the police, to acquire an armoured car, because of understandable concerns that it may end up in the wrong hands.

Then there’s the cost. Prices start at Rs 25 lakh to armour a Fortuner, and rise to Rs 1.6 crore for a fully-clad Mercedes-Benz S-class. Audi, BMW and Mercedes-Benz build their own armoured cars in Germany, but the process of importing them to India can take up to 90 days, and the tax levied on them makes prices soar to around Rs 8 crore for one vehicle.

However, get the armour retrofitted in India – with the same grade of parts used by Mercedes and BMW, imported from Germany, Australia, Beirut and the UAE – and it will cost Rs 3.5 crore for the car and the armour.

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Armour for your car - Introduction | Autocar India