Autocar India
2d

I'm driving a 2017 Tata Hexa XT 4x4, and recently the EGR sensor warning came on at around 67,000 km. Is this a common issue with all Tata Hexas, or is it specific to certain vehicles? This cost me a huge amount to replace the new EGR and Turbocharger.

Verified
8m
The EGR sensor warning is not uncommon on the Tata Hexa, especially as the vehicle ages and accumulates mileage. The Hexa's 2.2-litre diesel engine is equipped with an EGR system to reduce emissions, and over time, carbon build-up can cause the EGR valve or sensor to malfunction. This is not unique to the Hexa; it is a known issue on many modern diesel engines, particularly those used predominantly in city conditions where the EGR system is more active, and regeneration cycles are less effective.
The need to replace both the EGR and turbocharger at 67,000 km is unfortunate but not unheard of. If the EGR valve becomes stuck or fails, it can lead to increased soot and carbon deposits, which can eventually affect the turbocharger's variable geometry vanes or actuator. This can trigger a cascade of warnings and, if not addressed promptly, lead to more expensive repairs.
The best way to minimise the risk is to ensure regular long highway runs, use good quality diesel, and follow the recommended service intervals. Periodic EGR cleaning can also help. Overall, this is not a design flaw specific to the Hexa but rather a maintenance-related issue that can affect any modern diesel car with an EGR system.

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More questions on similar cars

2d

What is the real-world mileage of the Tata Sierra NA engine? Is it a good choice? I am okay with its linear power delivery because I am used to it. I want a safe family car, decent mileage, and good road presence. I am confused between the Smart Plus Sierra and Kia Seltos HTK.

Verified
38m

The Tata Sierra 1.5 NA is quite a heavy car and, despite being tuned for efficiency, that weight does affect fuel consumption. In real-world conditions, you can expect Sierra mileage to fall between 7 and 9 kpl in the city and about 12 and 14 kpl on the highway, depending on how and where you drive.The bigger issue is performance. The 1.5 NA engine feels very sluggish, and you will need to work the engine and gearbox hard, especially when overtaking or when you need a quick burst of speed in traffic.Where this Tata car scores strongly is in road presence, safety, and overall family appeal. It feels solid, has a commanding stance, and is well suited for comfortable, relaxed driving.The Kia Seltos HTK, on the other hand, is the easier car to live with day to day. Its 1.5 NA engine feels noticeably far more responsive and lighter on its feet, and it is also more fuel-efficient in real-world use.So, if your priority is a safe, solid family car with strong road presence and you’re okay with the poor performance and lower mileage, the Sierra works. But if you want better drivability, efficiency, and a more effortless experience behind the wheel, the Seltos is the more rounded choice.

VehicleTata Sierra
VehicleKia Seltos

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Posted on: 24 Jul 2026