Tata Sanand plant

In pictures

- Bought from Ford in Jan 2023: Rs 725.7 Cr
- Rs 1,300 Cr for retooling
- 460-acre plant 
Annual production: 3 lakh units; can be scaled to 4.2 lakh 

Tata Sanand plant

Underbody welding

Weld shop is 98% automated (spot welding)
Press shop automation is at 80%

Tata Sanand plant

Nexon's sunroof

While the roofs and sunroofs are machine-made, workers perform the final touches

Tata Sanand plant

Paint shop

Paint shop has over 80+ robots – automation at 50%
Trim, Chassis, and Final (TCF) shop has 100% in-station error proofing

Tata Sanand plant

Powertrain assembly

ICE, CNG and EVs produced on the same line
Can accomodate up to 4 platforms, 7-8 variants on one assembly line

Tata Sanand plant

All 78 Nexon ICE variants and all 10 Nexon EV trims roll off the same line

Tata Sanand plant

After the final checks, the Nexons roll off the production line on their own power for the first time

Tata Sanand plant

As per standard procedure, a few random units are selected for further inspection to meet customer demands