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Armour for your car

Wrapping your car in ballistic steel can protect you from AK47s and hand grenades. Doug Revolta finds out how it’s done.
2 min read4 Apr '16
Doug Revolta

The original car is stripped down to its shell.

Armour is then welded on from the bottom up, starting with the quarter panels and the floor.

An exit hatch is put into the rear before the upholstery and glass is replaced.

Spot the difference: the finished fully-armoured Fortuner (L) looks identical to the regular SUV (R).

At highest level of protection, the glass can withstand fire from a sniper rifle.

Run flats can carry the car 60km away if the wheel deflates.

Exhaust pipe cover a small but vital security detail.

Stock hinges are replaced to deal with the added weight of armoured doors.

900kg of additional weightcalls for beefed-up suspension.

Protective shell around fuel tank is defense against IED and grenade attacks.

Armour is tested to withstand 350 rounds from an AK47.

Standard tyres are swapped for run flats. The rims also get a composite ring to keep you moving, should the tyres completely deflate.

At a glance, this may seem like a regular, run-of-the-mill Toyota Fortuner. But underneath the seemingly normal exterior, this SUV is wrapped in 900kg of armour capable of withstanding 350 rounds from an AK47 and armour-piercing sniper bullets, as well as blasts from hand grenades. And it’ll manage the school run, too.

It’s the finished product from armoured-car specialists Streit Armoring headquartered in Canada. The company retrofits protection to cars across the world, and in India, for the government and private customers to defend VVIP owners from attack. You’ll be hard pushed to spot any differences between a fully armoured version and a standard model.Armour for your car

Armour for your car
Spot the difference: the finished fully-armoured Fortuner (L) looks identical to the regular SUV (R).

If you’re considering cladding your daily driver in armour, though, there are some prerequisites. For a start, not every vehicle is eligible. The smallest engine that can cope with the added weight of armouring is a 3.0-litre turbocharged diesel unit, which means that the most popular cars to fit the bill in India are the Fortuner and, higher up the pecking order, the Toyota Land Cruiser 200 Series.

You also need clearances from the Ministry of Home Affairs, or the police, to acquire an armoured car, because of understandable concerns that it may end up in the wrong hands.

Then there’s the cost. Prices start at Rs 25 lakh to armour a Fortuner, and rise to Rs 1.6 crore for a fully-clad Mercedes-Benz S-class. Audi, BMW and Mercedes-Benz build their own armoured cars in Germany, but the process of importing them to India can take up to 90 days, and the tax levied on them makes prices soar to around Rs 8 crore for one vehicle.

However, get the armour retrofitted in India – with the same grade of parts used by Mercedes and BMW, imported from Germany, Australia, Beirut and the UAE – and it will cost Rs 3.5 crore for the car and the armour.

10 crazy AMGs, one insane day

What do you get when 10 AMG cars come together at one place? Sheer madness.
3 min read1 Apr '16
Shapur Kotwal

“To race is to live; all the rest is just waiting.” We take Silver Arrow racer Rudolf Caracciola’s advice seriously and run an impromptu drag.

AMG says it is an engine maker first, and we seem to have some of the best on sale here. Three individual engines and one variant power the cars sold in India. The range starts off with the record-breaking 2000cc turbo four, known as the M133. It powers the CLA 45 (red) and GLA 45. The M157 5.5-litr

Mercedes-AMG C63S.

Small car, big engine, always a recipe for success.

Aero plays a big role in adding stability today.

Mercedes-AMG CLA45.

CLA’s chin is too low for our conditions.

2.0-litre turbo engine makes 355bhp.

Mercedes-AMG E63.

Seats can be set for a tight embrace; a nice touch.

Essential config buttons are always on hand here.

Mercedes-AMG G63.

Stub side exhausts help deepen the growl further.

The LED strip is the only new bit here.

Mercedes-AMG GL63.

The AMG experience, uniquely enjoyed seven up.

Adjustable dampers essential for sport mode.

Mercedes-AMG GLA45.

One-piece race car-inspired seats look cool.

Splitter helps give SUV look.

Mercedes-AMG GT S.

Launch control allows you to rocket to 100 in just 3.82sec.

The GT S bends the laws of physics for sure.

Mercedes-AMG S63.

AMG pipes hint at what’s under the hood.

An AMG you don’t mind being chauffeured in.

Mercedes-AMG S63 Coupe.

The seats are well put together and very comfy too.

Dynamic Curve helps the car lean into a corner.

Mercedes-AMG SLK55.

5.5 litres of V8 muscle help raise SLK game.

Building the one millionth Nissan

We travelled to the Renault-Nissan Alliance plant in Oragadam, Chennai to help Nissan assemble the plant's one millionth car - a Micra.
2 min read24 Mar '16
Shapur Kotwal

This is where it all begins, from cold rolled steel. From here it goes to a blanking machine where it’s chopped to size.

This plant operates one 800-tonne blanker and three stampers that range from 2,800 to 5,400 tonne.

The first stage I get involved in. Welding the body isn’t for the faint hearted, what with all the sparks flying at you.

The robotic welders take over when it comes to making larger welds that require more accuracy and speed.

Robots give the car a coat of primer and two shiny coats of red paint, deposited using a negative charge on the body.

Our Micra joins a long line of Renault-Nissan cars on the way from the paint shop to the assembly area.

Real assembly work begins; I bolt on the engine mount that has to take all the load of the engine.

The doors now come off for better access; they are put on a trolley and sent away on a separate line.

Fixing the Nissan emblem after attaching a guide, but I still get it wrong the first time. Luckily, the gum isn’t dry.

Snap-fixing the central console isn’t easy if you are on the other side, and sometimes, the holes don’t align.

This car is an export model so it gets curtain airbags which need special care when they are being installed.

Bolting on the frame for the steering column; lots of precision needed here, but the right tools are always at hand.

Some power tools are cordless and this is a massive help, especially when trying to get at something this tricky.

Torquing the starter motor onto the engine is essential, and then you have to check it off the digital list with the barcode reader.

Many operations are manual, but all the heavy lifting is done using powered machines like this electric hoist.

The engine and suspension come together with the part-assembled body; everything is controlled by software.

Fixing the front bumper needs a bit of push and pull, but you have to be careful you don’t crack it.

Manoeuvring the pre-assembled dashboard into a freshly painted shell isn’t all that easy, even with the crane.

Fitting the spoiler needs a bit of help, you have to careful with the rear windscreen so close.

Our Micra goes across from one side of the line to the other, which gives us a much needed break.

Finally, with the completed car, seats, doors and all. Earlier this morning, this was just a sheet of metal: simply amazing!

Car of the Year - Renault Kwid

The Renault Kwid is the Autocar India Car of the Year 2016.
2 min read23 Mar '16
Staff Writer

The Renault Kwid shattered the perceptions its segment held.

Our jury of experts analyses the test data.

Thoughtful features make the Renault Kwid a joy to live with.

India’s most fuel-efficient petrol engine.

MPV of the Year - Renault Lodgy

The Renault Lodgy was awarded the title of 'MPV of the Year' at the Autocar India Awards 2016.
2 min read23 Mar '16
Staff Writer

Shapur Kotwal , deputy editor of Autocar India, gives away the award for the ‘MPV of the Year’.

Auto Awards 2016, ‘MPV of the Year’: Renault Lodgy.

The premium experience

Experience a new level of exclusivity, comfort and luxury, with the Maruti Suzuki Baleno and Nexa showrooms.
1 min read4 Mar '16
Staff Writer

Whether you choose the powerful 1.2-litre VVT engine with 5-speed manual or CVT transmission or you go with the silent and robust performance of the DDiD 190 engine, you will have all the power you need at your command. Precision engineering and attention to detail mean that both provide you with be

The all-new generation platform provides improved rigidity, strength, crash resilience and NVH performance.

The new generation Continuously Variable Transmission system provides seamless performance, better driveability and excellent fuel economy. It comes with a Sport Mode for those looking for a fun drive.

Light up your drive with powerful Projector Headlamps equipped with LED Daytime Running Lamps and Follow Me Home function.

The brilliant Rear Combination Lamps with LED let those who follow you know that they have to keep their distance.

Special UV Cut glass that protects from harmful UV rays is a segment first.

The large 339-litre boot has more than enough space for you to carry your world with you. 60:40 rear split seats and parcel shelf provide that extra bit of practicality.

Ajay Kakkar

Raju Prakash Kumar

Neelam Dhingra

Suneil Verma

Armour for your car - Introduction | Autocar India